Jan 12

QT Installation and Fixing

Panel fixings

Fix the QT® EcoSeries Wall Panel onto timber battens or metal channels with galvanised 75mm x 3.15 or 3.75mm ring shank nails (timber battens only) or 10g x 75mm Class 3 (AS3566) screws (timber or steel battens) with the addition of QT® Buttons in all cases. Panel fixings must be no closer than 50mm but no further than 112mm to the horizontal panel edge and no closer than 50mm to the vertical edge, while normal fixing centres are at 225mm maximum centres. It is essential that the vertical and horizontal butt joints be bonded with polyurethane foam adhesive. Also ensure polyurethane foam adhesive is applied to all batten faces prior to the panel being pushed against them for maximum bonding to the support frame. Panels can be joined off stud, if glued to the abutting panel with polyurethane foam adhesive. QT® EcoSeries Wall Panels can span 225mm as an unsupported cantilever. Panels must span across a minimum of two channels or battens and must be installed in a horizontal stretcher bond pattern. To prevent corrosion from salt aerosols in high corrosion zones, (such as geothermal activity or within a 500m distance from the sea) upgrade fixing screws to class 4 or stainless steel (AS3566).

Framing

Timber framing must comply with AS 1684 and steel framing must be designed and constructed in accordance with AS 3623. Minimum distances from end and edge of timber framing members must be observed to avoid splitting. Stud spacing must not exceed 600mm centres. Noggings must be fitted between studs at 1350mm maximum centres.
With a 1.8 m spirit level, check for variations in the frame that are over 6 mm. Large variations negatively affect weather protection or can appear as visual defects under critical light conditions. If the frame is out of plumb, but not structurally defective, consult with the builder or contractor for remediation.

Clip and Channel System

Mechanically fix clips at 600 centres in both directions with 2 – 12g x 25mm Class 3 (AS3566) screws into face of stud. Select appropriate slot and engage channel, ensuring channel is plumb.

Wind
Classification
(AS4055)
Channel
w x d (mm)
Framing
StudCentres
Maximum
Clip
FixingCentres
(mm)
N1 (W28N), N2 (W33N),
N3 (W41N) and C1 (W41C)
45 x 16 or 28 600mm 600mm
N4 (W50N), N5 (W60N),
C2 (W50C) and C3 (W60C)
45 x 16 or 28 450mm 600mm

Steel Battening System – 40mm Top Hat

Fixing 40mm Metal Battens onto timber studs

Wind
Classification
Batten Spacing at 600 crs Batten Spacing
at 450 crs
0.55 BMT 0.75 BMT 0.55 BMT
N2 (W33N) 2/3.06×65 DSN 2/3.06×65 DSN 2/3.06×65 DSN
N3 (W41N) 2/3.06×65 DSN 2/3.06×65 DSN 2/3.06×65 DSN
N4 (W50N) 2/3.75×65 DSN 2/3.75×65 DSN 2/3.75×65 DSN
N5 (W60N) 2x Type 17 8-15x25mm Pan 2x Type 17 8-15x25mm Pan
N6 (W70N) 2x Type 17 8-15x25mm Pan

DSN = DEFORMED SHANK NAILS

NOTE: For fixing 40mm top hat battens to steel framing 2/10-16×16 self drilling hex head
screws for each connection to top plate, bottom plate and nogging is all that is required for
all wind categories.

Timber Batten System

Mechanically fix H3 treated timber battens to stud with 75mm gun framing nails or 75 x 3.15 or 3.75 ring shanked nails. Galvanised nails are required in H3-CCA treated battens. H3-LOSP treated battens are considered non corrosive.

WindClassification(AS4055) TimberBattenwxd (mm) Framing StudCentresMaximum Batten FixingNail Centres(mm)
N1 (W28N), N2 (W33N),N3 (W41N) and C1 (W41C) 45 x 20 600mm 400mm
N1 (W28N), N2 (W33N),N3 (W41N) and C1 (W41C) 45 x 21-50 600mm 300mm
N4 (W50N), N5 (W60N),C2 (W50C) and C3 (W60C) 45 x 20 450mm 300mm
N4 (W50N), N5 (W60N),C2 (W50C) and C3 (W60C) 45 x 21-50 450mm 200mm

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Jan 09

CSR Hebel Delivery and Storage

PowerBlock  Delivery

PowerBlock pallets should be unloaded and moved with only approved lifting devices. Before use, the lifting devices should be checked for the required lifting tags. PowerBlock pallets should be unloaded and stored as close to the intended installation area as possible. This will increase work efficiency and minimise the need for secondary lifting.

It is good practice to inspect the delivery for damaged blocks. Unnecessary handling will increase the risk of damage to the Hebel® PowerBlocks.

Care should be taken when cutting the packaging straps, blocks may come away and cause injury or become damaged.

TIP – When a block is damaged it may be possible to cut away the damaged section and use the remaining portion in the wall.

Storage

All materials must be kept dry and preferably stored undercover. Hebel® PowerBlocks should be left on their pallet until they are required. Place the pallet on a level and stable surface. The project engineer should be consulted as to the adequacy of the structure to support Hebel® PowerBlocks if they are not stored directly on the ground or concrete slab.

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